Distributed IO capacity
Each Branch Main and Expansion unit can provide up to 30 IO points, and a full Branch system can scale to 450 IO points.
Branch PLC
Branch places PLC-powered IO closer to sensors and actuators with vLink-connected units. Use it when the machine layout benefits from distributed control.
Project fit
Ace fits compact standalone control. Branch fits distributed IO layouts where control points are spread across the machine.
When Branch fits
Traditional backplane and brick systems keep the CPU and IO in one central location. Branch expansion units connect with vLink cables, so IO can live closer to the devices it controls.
Start with the machine layout: compact standalone control points to Ace; remote IO and distributed units point to Branch.
Each Branch Main and Expansion unit can provide up to 30 IO points, and a full Branch system can scale to 450 IO points.
Use each Expansion like traditional IO, or embed a subroutine so it runs local logic with full Branch processing power. Mix both approaches in one system.
vBuilder shows live data across the system and lets you stop, start, single-step, and target breakpoints on individual devices from one project.
Use pulsed outputs up to 100 kHz, high-speed pulse or quadrature counters, and PWM on digital outputs. Added Expansions can scale a system to 15 pulsed outputs and 15 high-speed counters.
vLink architecture
Branch uses a tree of vLink-connected Expansion units to move IO and processing closer to the work while keeping the system inside one coordinated vBuilder project.
Each Branch unit provides two vLink output ports. Expansion units add a vLink input and can continue the tree through their own outputs, up to four layers deep and 15 total units.
For runs of six feet or less, connect a Branch or Expansion output directly to the next Expansion input with a two-foot or six-foot vLink cable.
For a longer span, use a paired set of vLink Extenders, a vLink cable at each end, and a customer-supplied Cat5e cable up to 100 meters (328 feet).
Leave an Expansion as conventional remote IO or deploy an embedded subroutine to it. Data moves between devices like subroutine data, without building a separate PLC network.
Hardware formats
The same Branch model selection can support conventional installations or embedded designs where the PLC becomes part of the equipment hardware.
Use this format for standard Branch systems, replacement projects, and layouts that connect through terminal wiring and vLink expansion.
Configure standalone BranchReplace the pluggable terminal format with standard 0.1-inch headers that seat in matching sockets on your custom board. You keep Branch processing and distributed control with fewer loose wires and a cleaner finished assembly.
Configure embedded BranchElectrical specifications
Use the model table for IO counts and the official datasheets for model-specific wiring, signal, and configuration details.
Models
Use this list when maintaining, replacing, or specifying a Branch-based layout.
The supervisory PLC for a Branch system, with two vLink expansion outputs on every model.
Add remote IO as conventional expansion points or deploy local logic with an embedded subroutine.
Guided selection
Compare Branch Main and Expansion requirements and keep the builder focused on Branch hardware.
Configure BranchProgramming
Build tag-based ladder logic or flow chart applications. Reuse logic with subroutines and objects, and use linked subroutines to share the same objects without passing data between routines. Warnings and errors appear in real time as you build.
Explore vBuilderBuild operator controls quickly. Connect to a programmed PLC, gather tags, and create pages with graphs, labels, numbers, and value adjustment tools.
Explore Command HMI SoftwareBuild the system
Standard PLC spring-cage connectors accept 20–26 AWG wire. Terminal boards add larger screw connections that accept wire up to 16 AWG; check the selected board datasheet for its complete range.
Relay, optocoupled, and higher-power transistor boards provide IO status LEDs and prewired PLC connections. Their built-in mounts fit 35 mm DIN rail or #8 screws or bolts spaced one inch apart.
A digital Simulator Stick plugs into a standard, non-embedded Ace, Branch, or Expansion digital-input port and provides six switches for testing input logic without field devices.
Ace and Branch accept 5.1 to 28 VDC through a two-position connector for 26–20 AWG wire. When a panel supply is not already available, use an appropriate DC supply or convert an 8–28 VDC source into six regulated 5 V outputs for multiple PLCs or powered terminal boards.
Ace and Branch use a standard USB to Mini-USB cable for programming. Mini-USB is not the smaller Micro-USB connector commonly supplied with older phones, so confirm the connector before reusing a cable.
Standard Ace and Branch units include a strong adhesive mounting strip. For mechanical mounting, twist vMount into the PLC’s underside slots in the orientation that fits the panel, then snap it onto 35 mm DIN rail. For #8 screws or bolts, place the mounting holes one inch apart.
Not sure which family fits?